Abrasion Power of Ti and Ni Diamond-Coated Coatings Deposited by Cold Spray

In this work, the cold spray technique was used to deposit nickel and titanium coated diamond powder on cast iron and aluminum substrates. To analyze the deposition mechanism, the diamond powders were observed before and after the process using a microscope and scanning electron microscope (SEM). The adhesion response of the Ni and Ti coatings was investigated during the study. Pin-on-disk tests were then performed to identify the abrasion mechanism of the coated samples and the wear resistance of the Si3N4 ceramic balls. Experimental tests were adopted to determine the significant operating variables, i.e., the local linear speed and the applied load. The modification of the diamond particles in shape, distribution, and the residual debris of Si3N4 on disk were compared before and after the tribological test to analyze the abrasion and wear resistance of the ceramic balls.