Synthesis of a Flaky CeO2 with Nanocrystals Used for Polishing

It is important to adapt the morphology of CeO2 to different applications. A novel flaky CeO2 with nanocrystals was successfully synthesized using the ordinal precipitation method and calcination. The size of the flaky CeO2 was about 10 μm, and the nanocrystals were about 100 nm. Under the action of the precipitant NH4HCO3, Ce3+ nucleated in large quantities. The nanosized crystals gathered into flakes driven by the surface energy. As the calcination temperature increased, the grains grew slowly by mass transfer due to the slow diffusion of reactants. By adding AlOOH to the starting material, the Al3+ doped into the CeO2 increased the content of Ce3+ in the CeO2, which improved the chemical activity of the CeO2. When the starting material’s Al:Ce ratio was 5:1, the Ce3+ increased to 31.11% in the CeO2, which provided good application potential in the polishing field. After polishing by the slurry of flaky CeO2 for 1 h, the SiC surface roughness reduced from 464 nm to 11 nm.