Enhancing Sodium-Ion Energy Storage of Commercial Activated Carbon by Constructing Closed Pores via Ball Milling

Mechanical ball milling is a prevalent technology for material preparation and also serves as a post-treatment method to modify electrode materials, thus enhancing electrochemical performances. This study explores the microstructure modification of commercial activated carbon through mechanical ball milling, proving its efficacy in increasing sodium-ion energy storage. The evolution of activated carbon’s physical and chemical properties during ball milling was systematically examined. It was observed that the quantity of closed pores and the graphitization degree in activated carbon increased with extended ball milling duration. The sodium storage mechanism in activated carbon transitions to an insertion-pore filling process, significantly elevating platform capacity. Additionally, ball-milled activated carbon demonstrates remarkable long-term cycling stability (92% capacity retention over 200 cycles at 200 mA g−1) and rate performance. This research offers a novel approach to developing advanced anode materials for sodium-ion batteries.