Effect of cobalt ferrite concentration on the EMI shielding effectiveness of cobalt ferrite/graphene based epoxy composites

Abstract The study investigates the impact of cobalt ferrite (CF) concentration on the electrical, thermal, mechanical, magnetic, and electromagnetic interference (EMI) shielding effectiveness (SE) of Epoxy/Graphene/Cobalt ferrite composite samples. This paper presents the novel impact of agglomeration formation using an increased CF concentration, which results in the enhancement of electrical conductivity and slight decrease in EMI SE after 7% CF loading. The scanning electron micrograph provided a clear evidence for the formation of agglomeration with the increase of CF content. The amount of CF loading in Ep/Gr was varied steadily to achieve electrical percolation. The maximum tensile strength value of 21.6 MPa was observed for sample with 7% CF. The sample with 15% CF exhibited the maximum saturation magnetization of 7.5 emu/gm. TG‐DTA showed thermal degradation of all samples up to 800°C. The maximum shield effectiveness (SE), 16 dB was observed for sample with 7% CF in X band and 22 dB for sample with 10% CF in Ku band frequency range. The composites exhibited great absorption properties compared to reflection in both X band Ku band frequency range. These epoxy‐based composites are useful as cost effective EMI shielding material. Highlights Hybrid filler (CF/graphene) addition alters properties of composites Structural, thermal, mechanical, electrical and, magnetic properties of composites reported Agglomeration of nanoparticles effect mechanical and EMI shielding properties. Electrical conductivity improved with filler addition The EMI Shield effectiveness is dominated by absorption loss in both X and Ku band