Superhydrophobic performance of aluminum textured with a picosecond laser

Aluminum is a common and light engineering metal with high strength, good processability, corrosion resistance, high electrical conductivity, and strong recyclability, properties that allow its wide use in different fields. Strengthening the surface properties of aluminum materials can not only enable aluminum materials to be applied to complex environments but also extend their service life. In this study, two kinds of micro–nano structures—unidirectional micro-grooves and grid micro-grooves—were prepared on the surface of 1060 aluminum using picosecond-laser direct etching, so that its surface can attain superhydrophobic properties and enhance its application performance. The effect of the scanning interval of picosecond laser on the hydrophobic performance was investigated, and the findings indicate that the hydrophobic properties are most effective by using scanning interval of 20 μm. The scanning electron microscope (SEM) and atomic force microscope (AFM) analyses revealed the formation of a micro-nano structure resembling nanoflower particles on the laser-treated aluminum surface, which contributed to increased surface roughness. EDS analysis indicated an increase in carbon (C) content, likely due to the adsorption of organic molecules from the air, which further promoted hydrophobicity. X-ray diffraction spectrometry (XRD) and X-ray photoelectron spectroscopy (XPS) provided insights into the surface chemistry and the presence of various elements and compounds. The superhydrophobic aluminum surfaces demonstrated remarkable stability and self-cleaning capabilities, desirable traits for many practical applications. This study provides a simple and rapid method for preparing superhydrophobic materials on aluminum surfaces and has potential practical application value.This innovation paves the way for the development of high-performance aluminum materials suitable for a wide range of environments and uses.