Large improvement of the tensile strength of carbon nanotube films in harsh wet environments by carbon infiltration

Carbon nanotube (CNT) materials show large degradation in tensile strength when they are exposed in chemically active environments due to the loss of inter-tube bonding. Here, we report the suppression of such degradation by chemical vapor infiltration of amorphous carbon into CNT films. The amorphous carbon generated by the thermal decomposition of the gaseous hydrocarbon of acetylene is firmly bonded on the CNT sidewalls and intersections. Based on the improved inter-tube bonding and restriction of inter-tube sliding, the tensile strength of the film is improved to be 3 times of the original level. More importantly, the bonding is so strong and stable that the high tensile strength remains with little loss even in harsh wet environments such as boiling alcoholic, acidic, alkaline solutions and seawater. Such harsh environments-tolerant properties, which were rarely observed before, could open new windows for the CNT/C composite material to be applied from functional devices to structural components under extreme corrosive conditions.