Synergistically toughened silicone rubber nanocomposites using carbon nanotubes and molybdenum disulfide for stretchable strain sensors

Stretchable rubber nanocomposites have been investigated for detection in piezoresistive strain sensors. Tensile toughness must be improved while maintaining stretchability to realize high-performance, robust, stretchable nanocomposites. We investigate a stretchable and synergistically toughened silicone nanocomposite-based, piezoresistive strain sensor using multiwalled carbon nanotubes (MWCNTs) and molybdenum disulfide (MoS2). One-dimensional MWCNTs mechanically reinforce the silicone rubber matrix, improving tensile strength by 95% but decreasing fracture strain by 27% at 5 phr, providing an electrical percolation network. Adding two-dimensional nanolayers of MoS2 as a single filler increases fracture strain from 205% (unfilled) to 320% (5 phr MoS2), possibly due to cure retardation in the silicone rubber, preventing over-curing. Silicone nanocomposites exhibit improved tensile toughness at 8.46 kJ/m3 for 5-phr MWCNT-MoS2 hybrids due to the synergistic effects of the hybrid filler, a 125% improvement over unfilled rubber. Nanocomposites maintain a low elastic modulus (<0.45 MPa) suitable for stretchable sensors. The nanocomposite utility is demonstrated as body-attachable, piezoresistive strain sensing with a gauge factor of ∼25.95 (100%<Δε<155%), stretchability of up to 155%, and durability of over 5000 cycles. Toughened nanocomposites with MWCNT and MoS2 hybrid fillers could be useful for applications requiring robust stretchability and sensitivity.