High-temperature heat transfer simulation and optimization of quartz fiber-aerogel composite multilayer 3D fabric

Quartz fabrics, which have excellent mechanical properties and high temperature resistance abilities, had been widely applicated in aerospace, military, and other thermal insulation fields. However, single-layer quartz fabric has poor thermal insulation performance, which is unfavorable to the high temperature application of this material. In order to improve the thermal insulation effect of quartz fiber fabric, silica aerogel materials with outstanding thermal insulation performance were introduced to the fabrication of quartz fabrics. Thermal insulation properties of quartz fiber and mechanical properties of silica aerogel were improved by a 3D braiding technique. Firstly, a 3D-fabric structure of quartz fiber-aerogel multilayer composite was designed. Silica aerogel and quartz yarn were woven into 3D composite fabric by textile technique. Through 3D braiding technique, silica aerogels were protected by quartz yarns while enhancing their mechanical properties. The thermal insulation performance and high temperature erosion resistance of the fiber-aerogel fabric are improved. Secondly, to explore the influence of the internal structure of the 3D fiber-aerogel composite fabric, a full-scale 3D simulation model for the heat transfer performance of fiber-aerogel multilayer composite was established. The thermal insulation performance of the composite fabric at 700 °C was predicted. Finally, the temperature of different positions inside the fabric in different environments (300 °C, 400 °C, 500 °C, 600 °C, 700 °C) was tested. It has been proved that introducing aerogel materials to the quartz fabric could reduce the surface temperature by about 60%.