Effect of the strength grade of parent concrete on the performance of recycled aggregate treated by cement-fly ash slurry under prolonged soaking duration

The detrimental effects of quarrying natural resources have contributed to large-scale environmental pollution. Utilizing recycled concrete aggregate (RCA) obtained from construction and demolition waste as a replacement for natural aggregates has become an effective solution for environmental sustainability. However, the inevitably diminished characteristics of the adhered mortar and the existence of an additional interfacial transition zone (ITZ) have negatively suppressed the widespread use of these materials in production lines. The present study aims to comprehensively investigate the effects of a cement-fly ash slurry with a mass ratio of 50% of the total weight of RCA on the microstructure and engineering properties of RCA derived from three different parent concretes with strength grades of 20, 30, and 60 MPa. The RCAs were soaked for 24 h, 48 h, and 72 h to evaluate the long-term effects of the pozzolanic slurry. A sequence of laboratory tests was conducted, including mercury intrusion porosimetry (MIP) test, thermal gravimetric–differential thermal analysis (TG-DTA), X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses, and measurements of water absorption and crushing value. The MIP results demonstrated a significant increase in medium capillary and gel pores, and a reduction in large capillary pores in the RCA with an increase in soaking time. TG-DTA results indicated an increase in Ca(OH)2 content during the first 24 h and 48 h of treatment. However, after 72 h of treatment, the Ca(OH)2 content of the treated RCA decreased in all cases. XRD analysis revealed the appearance of a few additional ettringite peaks among the treated RCAs in all cases. SEM images demonstrated the presence of additional hydration products after treatment, which filled the pores and improved the surface texture. Furthermore, after treatment, the crushing value of all treated RCA decreased by 6.0–27.1%, whereas the water absorption decreased by 12.0–30.9% compared to the untreated RCA. Based on several experimental results, the formation of hydration products and the improvement mechanism of RCA from three different parent concretes by slurry treatment with different soaking durations were discussed. In conclusion, a prolonged impregnation time of 72 h yielded a dominant performance, effectively intensifying their inferior properties, regardless of the initial strength grade of parent concrete.