Honeycomb-Shaped Flexible Capacitive Pressure Sensor with Ultrahigh Sensitivity and an Exceptionally Broad Linear Response Range

Flexible capacitive pressure sensors have emerged as key components in next-generation wearable electronics due to their promising applications in health monitoring, human–computer interaction, and robot perception. However, achieving both high sensitivity and a broad linear response range remains a significant challenge. Here, we report a high-performance capacitive pressure sensor featuring a novel dielectric architecture inspired by a honeycomb structure. The dielectric layer is engineered with a double-layer hexagonal interlaced rhombic topology, fabricated from a polydimethylsiloxane/multiwalled carbon nanotube composite. Capitalizing on the synergistic interplay between the engineered microstructured geometry and the inherently high dielectric constant of the composite material, the sensor achieves an ultrahigh sensitivity of 1.46 kPa–1 across an exceptionally wide linear pressure range of 0–125 kPa. Moreover, the sensor exhibits rapid response and recovery times (<25 ms), excellent mechanical stability over 6000 loading cycles at 30 kPa, and robust environmental reliability. Additionally, the fabricated sensors successfully demonstrate practical capabilities in real-time physiological signal monitoring, posture correction during athletic training, and sleep posture recognition. This study presents a scalable design strategy for capacitive sensors combining high sensitivity and linearity while opening new pathways for multifunctional wearable sensing technologies.