Effect of graphene on microstructure, strain hardening and corrosion behaviour of dual phase Mg-Li matrix processed through liquid metallurgy route

The significance of this study lies in the potential enhancement of magnesium (Mg)-based materials through the addition of graphene, aiming to improve their mechanical properties and corrosion resistance. This research investigates the development of graphene-Mg composites, employing a liquid metallurgy route to fabricate a dual-phase structured Mg-8Li composite. Mg-Li dual-phase composites are of interest due to their lightweight nature and promising mechanical properties, making them suitable for applications in aerospace, automotive, and structural engineering. Graphene was incorporated into the Mg matrix at varying percentages (0.2, 0.4 and 0.6 wt.%), and the resulting materials were subjected to microstructural, mechanical, and corrosion analyses. Microstructural characterization results reveals that the increase in graphene content results in decrement in grain size of α-Mg and β-Li up to ∼33 and ∼11.5% respectively. Likewise, additions of graphene improvise tensile and yield strength of base matrix up to ∼47 and ∼44% respectively. Strain hardening exponent (n) values of base material decrease from 0.21 to 0.17 with respect to graphene addition which confirms the effect of graphene that acts as effective barrier to slip that decreases the deformation. Corrosion analysis revealed a decrease in corrosion rate and increased pitting resistance with the addition of graphene, indicating improved corrosion resistance. Electrochemical impedance spectroscopy results depict that the composite with 0.4 wt.% graphene exhibits larger semi conducting loop with higher charge transfer resistance ( R ct ) value of 128 Ω cm 2 .