Preparation of gradient refractive index films on glass surface and its anti-reflection properties

This study presents the creation of a gradient refractive index film on the surface of aluminosilicate glass using a two-step process involving chemical etching and subsequent multilayer sol-gel coating with hollow silica nanospheres. The primary objective was to achieve effective anti-reflection properties. Various analytical techniques such as FESEM, TEM, UV-Vis-NIR spectrophotometry, ellipsometer, and FT-IR spectrometry were employed to investigate the impact of glass surface morphology and refractive index on optical characteristics. The results revealed the successful formation of a porous structure on the glass surface through chemical etching. Subsequently, this porous structure was uniformly filled and layered with hollow silica spheres of different sizes, resulting in a stepwise gradient refractive index coating. Notably, the pore size of the hollow spherical silica colloidal particles progressively increased from 0 nm to 23 nm, corresponding to distinct film thicknesses and refractive indices. This stepwise modulation contributed to the establishment of a gradient refractive index within the coating. By transitioning the refractive index of the film layer from that of glass to air, the film acted as a matching layer, thereby achieving broadband anti-reflection. The efficiency of this anti-reflection was demonstrated by an increase in transmittance from an initial value of 91.8–95.32% following the two-step etching process. With the subsequent SiO2 coating, the transmittance continued to improve, ultimately reaching a high value of 97.47%. This improvement in transmittance was attributed to the gradual enhancement of the film layer.