3D interconnected graphene nanoplatelets and nickel ferrite based silicone rubber foams for effective electromagnetic interference shielding and thermal insulation performance

In the present study, porous composite foams made of silicon rubber (SR), graphene nanoplatelets (GnP), and nickel ferrite (NiFe2O4) nanoparticles were developed using the salt template approach. The SR act as a 3D porous network, the conductive channel provided by the graphene nanoplatelets and the magnetic and dielectric loss provided by the NiFe2O4 and the composite foam as a whole showed absorption dominated EMI shielding due to synergism between GnP and NiFe2O4. Without NiFe2O4, the total EMI SE is 23 dB, while different NiFe2O4 weight percentages (0%, 3%, 6%, & 9%) increase the SET up to 36.7 dB. The thermal conductivity of this prepared sample is found to be 0.0313 Wm-1K-1 for 9 wt% filler content of NiFe2O4. It shows a moderately low value compared to existing polymer composites. The resulting SR/GnP@NiFe2O4 composite foams, which are lightweight, strong, and multifunctional, have straightforward synthesis procedures and have a myriad of possible uses for EMI shielding systems and thermal insulations in the disciplines of aerospace, military engineering, electrical engineering and electronics.