Printability of (Quasi-)Solid Polysiloxane Electrolytes for Online Dye-Sensitized Solar Cell Fabrication

Dye-sensitized solar cells (DSSCs) are a very promising solution as remote sustainable low power sources for portable electronics and Internet of Things (IoT) applications due to their room-temperature and low-cost fabrication, as well as their high efficiency under artificial light. In addition, new achievements in developing semitransparent devices are driving interest in their implementation in the building sector. However, the main obstacle towards the large-scale exploitation of DSSCs mainly concerns their limited long-term stability triggered by the use of liquid electrolytes. Moreover, the device processing generally involves using a thick adhesive separator layer and vacuum filling or injection of the liquid polymer electrolyte between the two electrodes, a method that is difficult to scale up. This review summarizes the advances made in the design of alternative (quasi-)solid polymer electrolytes, with a focus on polysiloxane-based poly(ionic liquid)s. Their behavior in full DSSCs is presented and compared in terms of power generation maximization, advantages and shortcomings of the different device assembly strategies, as well as polymer electrolyte-related processing limitations. Finally, a fair part of the manuscript is allocated to the assessment of liquid and gel polymer electrolyte printability, particularly focusing on polysiloxane-based electrolytes. Spray, blade (slot-dye), screen and inkjet printing technologies are envisaged considering the polymer electrolyte thermophysical and rheological properties, as well as DSSC processing and operating conditions.