Effects of Laser Powers on Microstructures and Mechanical Properties of Al0.5FeCoCrNi High-Entropy Alloys Fabricated by Laser Melting Deposition

High-entropy alloys (HEAs) show great promise for various applications in many fields. However, it still remains a challenge to obtain the ideal match of the tensile strength and the ductility. In this paper, Al0.5FeCoCrNi walls were fabricated through laser melting deposition (LMD) technology with laser power ranging from 1000 W to 1800 W. Along with the increase in laser power, the average size of the Al0.5FeCoCrNi walls increased from 14.31 μm to 34.88 μm, and the B2 phase decreased from 16.5% to 2.1%. Notably, the ultimate tensile strength and the ductility of the 1000 W bottom wall were 737 MPa and 24.6%, respectively, while those of 1800 W top wall were 641 MPa and 27.6%, respectively, demonstrating that the tensile strength of the walls decreased and the ductility increased with the increase in laser power. Furthermore, quantitative calculation revealed that grain boundary strengthening and dislocation strengthening were the two major forms of strengthening compared to the others. This study concluded that the mechanical properties of HEAs could be regulated by laser power, enabling broader applications in industry with favorable tensile strength or ductility.