Design of a High-Force Electromechanical Actuator for Electrically Driven Lathe Machine

This article proposes the design and driving mechanism of a single drive motor integrated electromechanical actuator system for the application in computer numerical control (CNC) lathe machines. The electromechanical actuator is designed in such a way that it can replace the conventionally used hydraulically powered headstocks of the lathe machine. To achieve a drawbar thrust of 50 kN and a spindle speed of 4000 r/m, a detailed design with an explanation of different internal parts of the electromechanical actuator is presented. The production ready model was simulated to select the safety factor of the whole system and to enquire the amount of deformation when 50 kN thurst is generated. A prototype is manufactured based on the analysis model and is tested for different modes of operation. The experimental results validate the capability of the electromechanical actuator to produce the require drawbar thrust of 50 kN and spindle speed of 4000 r/m.