Development of Highly-Sensitive and Reliable Fiber Bragg Grating Temperature Sensors With Gradient Metallic Coatings for Cryogenic Temperature Applications

Temperature monitoring is an essential task in cryogenic engineering to ensure the safety of equipment, where highly sensitive and reliable sensors are required to provide real-time and accurate information about temperature. Titanium (Ti)-copper (Cu)-coated fiber Bragg grating (FBG) temperature sensors with a gradient of material properties to minimize thermal stresses are hence fabricated by a combination of Ti/Cu magnetron sputtering and Cu electroplating. The thermal characteristics and thermal fatigue behavior of the sensors are investigated. The sensors exhibit significantly higher sensitivity than that of the bare FBGs at cryogenic temperatures down to 79 K, with good repeatability and stability. Their response to the temperature changes can be precisely described by a quadratic-polynomial equation. No obvious variations in the zero-point, the reflection spectrum, and the temperature sensitivity of the sensors exposed to thermal fatigue from 77 K to room temperature are observed before fatigue failure which could be attributed to the formation and growth of subcritical cracks within the fiber rather than that of fatigue cracks within the metallic coatings, as a result of the cyclic thermal stresses induced by the large differences in coefficient of thermal expansion between the silica optical fiber and the metallic coating materials. The results demonstrate that the multilayer metal-coated FBG sensors provide great potential for temperature measurements or temperature compensation in cryogenic engineering by proper selection of metallic coatings with a gradient of material properties.