Femtosecond laser auto-positioning direct writing of a multicore fiber Bragg grating array for shape sensing

A multicore fiber Bragg grating (MC-FBG) array shape sensor is a powerful tool for a variety of applications. However, the efficient fabrication of high-quality MC-FBG arrays remains a problem. Here, we report for the first time, to the best of our knowledge, a new method of directly writing FBG arrays in a seven-core fiber (SCF) through the protective coating using femtosecond laser auto-positioning point-by-point technology, which is accomplished by image recognition and micro-displacement compensation. An MC-FBG array consisting of 140 individual FBGs with a grating length of 2 mm was successfully inscribed into seven cores of a 440 mm-long SCF. Each core contained 20 wavelength-division-multiplexed (WDM) FBGs with wavelengths ranging from 1522.11 nm to 1579.28 nm. In other words, the MC-FBG array consisted of 20 WDM nodes with an interval of 2 cm along the fiber, and each node contained seven identical FBGs integrated in parallel into the fiber cross-section. Moreover, the fabricated MC-FBG array exhibited a strong orientation dependence in bend sensing, with a maximum sensitivity of 55.49 pm/m-1. Subsequently, 2D and 3D shape sensing were demonstrated using the fabricated MC-FBG array, with maximum reconstruction errors per unit length of 4.51% and 10.81%, respectively. Hence, the MC-FBG arrays fabricated using the proposed method are useful in many applications, such as posture monitoring, smart robotics, and minimally invasive surgery.