Styrene/acrylate copolymer emulsions as strengthening agents for kraft bagasse pulp: A way for enhancing the mechanical properties of paper

Abstract Although styrene acrylate emulsions (SAE) have demonstrated promising applications as surface sizing agents for paper, their strengthening effect on pulp fibers in papermaking is not clear. In this study, bagasse fibers, an agricultural waste, were treated with SAE to study the influences on the mechanical properties of the produced papers. SAE copolymers with hard chain (H‐PSA) and soft chain (S‐PSA) were prepared and added to bagasse pulp slurry at concentrations of 1%–4% by weight. The findings indicated that for the soft and hard copolymers, the glass transition temperatures were 19.5 and 26.8°C and their emulsion particle sizes were 166 and 182 nm, respectively. The copolymers strengthened the produced paper by wrapping around and forming a network of chemical and physical bonds with the pulp fibers. Papers treated with 3% H‐PSA exhibited the optimum improvement in tensile strength (38 MPa) and breaking length (67 m) by 13% and 64%, respectively. Treated papers were negatively affected by UV radiation due to phenyl groups spread along the chains. The copolymers demonstrated good wet‐strength properties achieved by self‐ and co‐crosslinked networks. The prepared paper sheets showed a preference for the mechanical properties of treated samples over the untreated ones.