Experimental and analytical investigations on single and repetitive impact failure responses of composite sandwich panels with orthogonal woven GFRP facesheets and PVC foam cores

Due to the unique design requirements for high load-bearing capacity of ship structures, composite materials used in the marine industry are gradually being developed with the characteristics of multi-layer sandwich structures with large thickness and cross-section, which are different from thin-walled composite materials widely applied in the aeronautical industry. However, sandwich composite materials used in marine structures have high susceptibility to impact event during in-service applications. The impact induced damage may seriously affect their mechanical performance and structural safety. Therefore, a comprehensive investigation in this paper on the failure mechanisms of composite sandwich panels with orthogonal woven GFRP facesheets and a PVC foam core layer is carried out with a series of single and repetitive low-velocity impact tests. The variations of impact force, dent depth, structural stiffness, failure modes, energy absorption and so on of composite sandwich panels against impact energy levels and impact numbers were explored. The results demonstrate that the delamination damage threshold at the first impact, the sudden drop of peak force and the slow descent process of impact force are the three typical characteristics of impact responses that corresponded to delamination initiation and fibre breakage of the upper panel, and compression damage of the core layer, respectively. The accumulated impact-induced damage has a significant negative effect on load-bearing and energy-absorption capabilities of composite sandwich panels. Moreover, an approximate theoretical analytical method is presented to solve the impact resistance of composite sandwich panels. The analytical results are compared well with experimental results. This research provides a detailed understanding of the damage mechanisms of composite sandwich panels under impact loadings and a guidance for impact resistant design of ship protective structures.