Development of foamed Inorganic Polymeric Materials based on Perlite

This work deals with the development of lightweight geopolymeric boards for use in construction sector utilizing a solid perlitic waste as the main raw material. Hydrogen peroxide (H2O2) was used for the foaming of geopolymeric pastes and the production of porous and lightweight inorganic polymeric materials. The effect of geopolymeric synthesis parameters, such as the composition of activator and the curing conditions, on paste's properties that affect the foaming process, such as setting time and viscosity, were studied in detailed. Finally, the effects of H2O2 concentration on the properties (apparent density and % cell volume) and the microstructure of foamed boards were also studied. The produced porous boards have effective densities in-between 540 - 900 Kg/m3 and the thermal conductivity of the optimum product is 0.08 W/mK. Based on their properties, the developed lightweight geopolymeric boards have high potential to be used as building elements in construction industry.