Strain Rate-Dependent Anomalous Work Hardening of a Single-Crystalline CoNi-Base Superalloy

Abstract The deformation mechanisms operating in superalloys depend on different parameters such as composition, temperature and deformation rate. So far, the transition from shearing by APB-coupled dislocations to shearing under the formation of stacking faults has been studied exclusively as a function of temperature but not as a function of the strain rate. Therefore, interrupted compression tests with strain rates between 10 –3 s −1 and 10 –5 s −1 were performed on the single-crystalline CoNi-base superalloy ERBOCo-4 at a temperature of 850 °C. The evolution of the defect structures has been analyzed by conventional transmission electron microscopy. A change of the deformation mechanism from APB-coupled dislocation shearing to stacking fault shearing is found to depend on the strain rate. At lower strain rates, an increased stacking fault density is associated with a higher yield strength and higher work hardening rates at the early stages of plastic deformation due to a very high stacking fault density. After approximately 2.0 pct plastic strain, the stress reaches a plateau and decreases subsequently, which is associated with the formation and thickening of twins as shown by high-resolution scanning transmission electron microscopy. At higher strain rates, the work hardening rate is significantly lower in the early deformation stage. The role of segregation to planar defects and the influence of local phase transformations (LPT) at SESFs is further discussed in reference to the influence of the strain rate. The segregation of W as an η stabilizing element is found to be crucial for the formation of a local phase transformation in ERBOCo-4. At higher strain rates the phase transformation is hindered by insufficient W segregation, resulting in a higher twin density.