Stimulating adequate strengthening effect through alloying regulation for powder metallurgy CNTs reinforced aluminum matrix composites

Carbon nanotubes (CNTs) reinforced aluminum matrix composites (AMCs) have light weight and high specific strength, showing great potentials for making key structural components in aerospace and transportation industries. Aiming to address the bottleneck problem of unsatisfactory strengthening effect caused by the weak intrinsic interface and adverse interface reaction between CNTs and Al matrix, Si alloying element was added into Al-CNTs system via powder metallurgy method in this study. It was found that the introduction of Si element led to an inhibitory effect on Al-CNTs interface reaction. The discontinuous Al/Si/CNTs composite interface formed by the precipitation of Si significantly improved the wettability of Al/CNTs interface and enhanced its interface bonding through the pinning effect of Si particles, effectively promoting the full play of the load-bearing effect of CNTs. Furthermore, Si particles were effectively refined and passivated through appropriate heat treatment, which facilitated its dispersion strengthening and dislocation strengthening effect, and significantly reduced cracks of coarse Si particles. As a result, the synergistic strengthening effect of CNTs and micro-nano Si particles was significantly exerted in AMCs, remarkably improving the performance of Al–Si-CNTs composites.