Solar-Driven Interfacial Evaporation Using Bumpy Gold Nanoshell Films with Controlled Shell Thickness

Metal nanostructure-assisted solar-driven interfacial evaporation systems have emerged as a promising solution to achieve sustainable water production. Herein, we fabricated photothermal films of a bumpy gold nanoshell with controlled shell thicknesses (11.7 nm and 16.6 nm) and gap structures to enhance their photothermal conversion efficiency. FDTD simulation of bumpy nanoshell modeling revealed that thinner nanoshells exhibited higher absorption efficiency across the visible–NIR spectrum. Photothermal films prepared by a three-phase self-assembly method exhibited superior photothermal conversion, with films using thinner nanoshells (11.7 nm) achieving higher surface temperatures and faster water evaporation under both laser and sunlight irradiation. Furthermore, evaporation performance was evaluated using different support layers. Films on PVDF membranes with optimized hydrophilicity and minimized heat convection achieved the highest evaporation rate of 1.067 kg m−2 h−1 under sunlight exposure (937.1 W/m2), outperforming cellulose and PTFE supports. This work highlights the critical role of nanostructure design and support layer engineering in enhancing photothermal conversion efficiency, offering a strategy for the development of efficient solar-driven desalination systems.