Concurrent geometrico-topological tuning of nanoengineered auxetic lattices fabricated by material extrusion for enhancing multifunctionality: Multiscale experiments, finite element modeling and data-driven prediction

This study demonstrates the multifunctional performance of innovative 2D auxetic lattices through a combination of multiscale experiments, finite element modeling and data-driven prediction. A geometric modeling approach utilizing Voronoi partitioning and a unique branch-stem-branch (BSB) structure, patterned according to 2D wallpaper symmetries, enables precise concurrent geometric and topological tuning of lattices across a continuous parameter space. Selected architectures are physically realized via material extrusion of polylactic acid (PLA) infused with carbon black (CB). Experimental characterizations, supported by Finite Element modeling, reveal the significant influence of BSB structure's design parameters on mechanical and piezoresistive performance under tensile loading, with a remarkable Poisson’s ratio of -0.74, accompanied by a 15-fold increase in elastic stiffness and a 34-fold increase in strain sensitivity. Additionally, architecturally, and topologically tailored lattice structures exhibit tunable damage sensitivity, reflecting the rate of conductive network destruction within the lattice. This offers insights into the rapidity of cell wall failure, with a steeper slope of the piezoresistance curve in the inelastic regime indicating a faster breakdown and quicker onset of mechanical failure. Integration of Gaussian Process Regression enables accurate exploration of the design space beyond realized structures, highlighting the potential of these intelligent lattice structures for applications such as sensors and in situ health monitoring, marking a significant advancement in multifunctional materials.