Flow-field design of the bipolar plates in polymer electrolyte membrane fuel cell: Problem, progress, and perspective

As a promising carbon-neutral technology, the polymer electrolyte membrane fuel cell (PEMFC) is gaining considerable attention over the past decades. Many problems in PEMFC performance and durability can be ultimately ascribed to the flow-field design, which is a complex and systematic work owing to the inherent sophisticated nature of the PEMFC with multicomponent mass transportation and multiphysics field coupling. This paper presents a critical review of the state-of-the-art flow-field designs and an in-depth analysis of the key problems involved from a perspective of efficient mass transport within the PEMFC. In particular, flow-optimization principles are discussed specifically for the enhancement in reactant mass transfer, water management, optimized opening ratio, uniformity of flow distribution, and choice of appropriate numerical approaches assisting the flow-field design. The material formability and forming accuracy and their effects are also discussed for metallic bipolar plates. The objective of this review work is to present a comprehensive overview of the problems, progresses, and perspectives of the flow-field designs for bipolar plates in PEMFC and provide a general theoretical instruction for present and future relevant R&D activities that aim at high-performance, durable, and low-cost fuel cells.