Preparation, thermophysical properties, and thermal shock resistance of Yb2O3-doped YSZ coatings

The yttria-stabilized zirconia (YSZ) coatings were doped with various concentrations of Yb2O3 to build a multi-component solid solution system. The effects of concentration on the phase composition, microstructure, phase stability at high temperatures, thermal conductivity, thermal expansion, fracture toughness, elastic modulus, and other thermophysical properties of the coatings were systematically analyzed. Furthermore, the mechanism through which Yb2O3 doping impacts the thermal shock resistance of YSZ coatings was elucidated. The results reveal that doping with Yb3+, which has a similar radius to Zr4+, allows the YSZ coatings to retain the tetragonal phase structure at low doping concentrations. The Yb2O3 doping can reduce the thermal conductivity of YSZ coatings due to replacement atom and oxygen vacancy defects enhancing phonon scattering and decreasing the mean free path of phonons. The 1YbYSZ coating demonstrates better thermal shock resistance owing to its high CTE and high fracture toughness resulting from its tetragonal phase, high elastic modulus and high grain boundary density. The Yb2O3 doping can form defect clusters and increase the cation diffusion path due to oxygen vacancies, which inhibits the uneven diffusion of Y3+. Therefore, Yb2O3-doped YSZ coatings demonstrate remarkable phase stability at high temperatures of 1700 °C.