In situ tensile of ultra-narrow gap laser welded joint of bainitic steel

Ultra-narrow gap laser welding (ultra-NGLW) is an advanced welding technology for thick bainite steel with a welding gap of only 4 mm. We studied the failure mechanism of the tensile fracture of ultra-NGLW joints of bainitic steel via in situ tensile tests. The tests show that cracks for all micro-zone specimens propagated along the tensile direction at 42°∼45°. Further analysis of the crack tips by Electron Back Scatter Diffraction showed main cracks along directions with high Schmid Factors (SF >0.44), and micro-cracks were found on the grain boundaries of (111) and (101) grains. It was revealed that the wire-filling zone and heat-affected zone were mainly intergranular expansion, whereas in the no filling zone, the crack propagation was transgranular.