Recycling of 100% Cotton Fabric Waste to Produce Unsaturated Polyester-Based Composite for False Ceiling Board Application

In recent years, the garment and textile industries generate millions of tons of textile waste every year around the world. Textile wastes are one of the disposed of materials and the sum of disposed of material squander materials expanded from year to year. For this reason, regenerating and utilizing the textile waste item as resources and decreasing environmental pollution may be an extraordinary opportunity. This research is aimed at manufacturing unsaturated polyester composite reinforced with 100% cotton fabric waste for ceiling board application using a manual mixing process followed by the compression molding method. The statistical results showed that mechanical properties of the produced composite samples such as tensile, compressive, flexural, and impact strength are affected by fiber mixed ratio and matrix loading at α = 0.05 . The composite ceiling reinforced with 33 weight % cotton fabric waste and a matrix of 67 weight % unsaturated polyester had a maximum tensile strength of 198 MPa, the flexural strength of 30.1 MPa, and compressive strength of 1105.3 MPa. On the contrary, the false ceiling board made from 10% cotton fabric waste and matrix of 90% unsaturated polyester had a lower tensile strength of 112.6 MPa, flexural strength of 21.5 MPa, and compressive strength of 867.5 MPa. Generally, the manufactured composites’ mechanical behaviors were comparable to existing commercial ceiling boards and the output of this research work can protect the environmental pollution by reducing textile waste disposed to landfills.