Scalable high-efficiency multilayered anti-icing/de-icing coating: Superhydrophobic upper layer boosts the performance of the electrothermal system

The formation and accumulation of ice can easily cause serious safety issues and damage. The superhydrophobic surface can delay ice formation due to its liquid repellence feature, but does not work very well under super cold temperatures. The electrothermal coating can effectively prevent ice formation, while it is very energy-consuming. In this work, a multilayered system that combined electrothermal layer (ET) with energy-saving superhydrophobic layer (SH) ([email protected] system) was fabricated to improve the energy efficiency of anti-icing/de-icing coatings. A programmable automatic spraying machine was used to prepare the graphene nanoplates (GNP)-based electrothermal coating with controllable electrical resistance and excellent electrothermal performance. After spraying the SH layer, the [email protected] coating showed excellent water repellency, superior anti-icing performance, and extremely low ice adhesion strength (15 kPa). During the anti-icing test, there was no ice accumulation on the surface of assembled [email protected] system even under low power (0.5 W) at −19 °C for 20 min, confirming its practical application prospects. The [email protected] system also exhibited superior deicing performance than the ET coating. An obvious difference appeared at the low applied voltage range, under which ice continuously formed on the surface of ET coating, while no ice formed on the SH layer. The results can be ascribed to the better water repellency and low ice adhesion strength of the SH layer. This work provides a feasible approach for designing multilayer anti-/de-icing systems for practical large-area applications.