High performance benzoxazine monomers and polymers containing furan groups

Abstract Furan‐containing benzoxazine monomers, 3‐furfuryl‐3,4‐dihydro‐2H‐1,3‐benzoxazine (P‐FBz) and bis(3‐furfuryl‐3,4‐dihydro‐2H‐1,3‐benzoxazinyl)isopropane (BPA‐FBz), were prepared using furfurylamine as a raw material. The chemical structures of P‐FBz and BPA‐FBz were characterized with FTIR, 1 H NMR, elemental analysis, and mass spectrometry. Formation of furfurylamine Mannich bridge networks in the polymerizations of P‐FBz and BPA‐FBz increased the cross‐linking densities and thermal stability of the resulting polybenzoxazines. P‐FBz‐ and BPA‐FBz‐based polymers also exhibited high glass transition temperatures above 300 °C, high char yields, and low flammability with limited oxygen index values of 31. The dielectric ( D k = 3.21–3.39) and mechanical properties (high storage modulus of 3.0–3.9 GPa and low coefficient of thermal expansion of 37.7–45.4 ppm) of the P‐FBz‐ and BPA‐FBz‐based polymers were superior or comparable to other polybenzoxazines. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5267–5282, 2005