Full density graphite/copper-alloy matrix composite fabricated via hot powder forging for pantograph slide

Abstract High-performance copper-based pantograph slide materials play a crucial role in the rapid development of modern urban rail transit urgently. Herein, a full density graphite/copper-alloy matrix composite for pantograph slide has been successfully obtained by the hot powder forging process. The composite exhibits the full density when forging energy density is 307.6 J cm −3 . In addition, the influence of different aging treatments on microstructure and mechanical performances of the composite has been studied in detail. The hardness and resistivity of the forged materials are greatly improved after an optimum aging treatment. Simultaneously, the friction and wear performances with or without currency current have been investigated, which demonstrates the friction coefficient can reach the minimum of 0.109 under 35 N. In current-carrying friction, the wear rate of the composite is an extremely small value of 5.5 × 10 –5 mg m −1 after the aging treatment, indicating the outstanding anti-friction and self-lubricating performance. All the comprehensive analyses illustrate the full density graphite/copper-alloy matrix composite with excellent mechanical shows an enormous potential for pantograph slide.