Hydroisomerization of n-Heptane in a Fixed-Bed Reactor Using a Synthesized Bimetallic Type-HY Zeolite Catalyst

The synthesis of NaY-zeolite was performed hydrothermally. The preparation of the bifunctional catalysts was achieved by loading NH4Y-zeolite with a cheap Zr metal, as a second loading metal, with tiny amounts of Pt to compose a Pt-Zr/Y-zeolite catalyst. Different characterization methods (i.e., XRD, SEM, EDX, BET, and AFM) were used to investigate the catalyst properties. The catalytic performance was studied by performing the hydroisomerization of n-heptane in a gas phase at a temperature of 275°C and atmospheric pressure in a fixed-bed reactor. The GC-FID results of the products confirmed the positive role of Zr in enhancing the catalytic features, as reflected by the increase in the isomerized products and the decrease in the unwanted by-products. Incorporating 1.0wt%Zr with 1.0wt% of Pt significantly improved the activity and selectivity and increased the yield of branched alkanes. This was achieved because the addition of zirconium provided an extraordinary Lewis acidity to the zeolite-framework structure and simultaneously took advantage of the electronic and catalytic properties of Zr and Pt metals to enhance its novel catalytic features. This reduced the amount of Pt metal and halved the cost of the catalyst. In addition, the bimetallic catalyst (HY-zeolite loaded with 1wt%Pt & 1wt%Zr) achieved values of 74.2, 78.8, and 58.5mol% for conversion, selectivity, and yield, respectively. The conversion was improved to a level close to 2wt% Pt/HY-zeolite catalyst, while selectivity was not significantly decreased from that of 2wt% Zr/HY-zeolite catalyst, reaching a yield level of isomers close to that of 2wt% Pt/HY-zeolite catalysts.