Improved Chloride Tolerance of PtCo/C with a Pt-Skin Structure toward the Oxygen Reduction Reaction Due to a Weakened Pt–Cl Interaction

The high durability of proton exchange membrane fuel cells (PEMFCs) is crucial for their large-scale application in hydrogen mobility, while a trace amount of chloride in air significantly affects the durability of PEMFCs. Herein, we demonstrate a type of chloride-tolerant PtCo/C catalyst with a Pt3Co-core@Pt-skin structure showing that the chloride adsorption rate decreased by 34% compared with Pt/C. The introduction of Co weakens chloride adsorption on Pt with a decrease of ≥13% in the adsorption energy due to the downshifted Pt d-band center. The durability of PtCo/C outperforms that of Pt/C, exhibiting a stronger resistance toward the coupling effect of dynamic high-potential/chloride poisoning by mitigating Pt dissolution and hindering the Ostwald ripening of Pt nanoparticles. The presence of chloride aggravates the decay of Pt-based catalysts under the simulated potential cycling operation, and the aggravated effect is less severe for PtCo/C with an ∼40% decrease in the decay percentage in comparison to Pt/C after a 10,000-cycle test. This work provides a valuable guide for the design of robust antipoisoning catalysts by adjusting the Pt d-band center for long-life PEMFC application.