Preparation and application of modified carbon black nanofluid as a novel flooding system in ultralow permeability reservoirs

Conventional flooding systems have very low recovery rates in ultralow permeability reservoirs in virtue of the characteristics of high injection pressure, low permeability and small pores in such reservoirs. In this study, a novel surface-modified carbon black (MCB) nanofluid was prepared as a flooding system to resolve this problem. The preparation process of MCB nanoparticles was divided into three stages: (1) oxidation of carbon black (CB) nanoparticles, (2) acyl chlorination of oxidized carbon black (OCB) nanoparticles and (3) grafting of active groups onto the surface of acyl chloride carbon black (ACB) nanoparticles, and the main synthesis conditions, such as modifier concentration and grafting temperature, were optimized. X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) analysis indicated that the factional groups were successfully introduced onto the surface of CB nanoparticles, and the crystallinity of CB nanoparticles decreased gradually during the reaction process. Additionally, the dispersed stability, temperature resistance, salinity tolerance, wettability alteration and oil stripping ability were evaluated so as to obtain the performance of the MCB nanofluid. The results show that the average size of the MCB nanoparticles is approximately 72.3 nm, and the dispersed stability of the MCB nanofluid is much better than that of the CB nanofluid. Compared with the carbon black (CB) nanofluid, the MCB nanofluid shows stronger wettability alteration and oil stripping ability, and can also withstand the high temperature and high salt environment of oil reservoirs. 1 PV of MCB nanofluid can enhance oil recovery by 28.9%. Furthermore, the enhanced oil recovery (EOR) mechanisms for the MCB nanofluid are revealed through analysis of low oil–water IFT (IFT), wettability alteration and Wasan’s theory of structural disjoining pressure. This new type of environment-friendly flooding system injects vitality into the development of ultralow permeability reservoirs.