Manipulating Dual-Metal Catalytic Activities toward Organic Upgrading in Upcycling Plastic Wastes with Inhibited Oxygen Evolution

Electrorefinery of polybutylene terephthalate (PBT) waste plastic, specifically conversion of a PBT-derived 1,4-butanediol (BDO) monomer into value-added succinate coupled with H2 production, emerges as an auspicious strategy to mitigate severe plastic pollution. Herein, we report the synthesis of Mn-doped NiNDA nanosheets (NDA: 2,6-naphthalenedicarboxylic acid), a metal–organic framework (MOF) through a ligand exchange method, and its utilization for electrocatalytic BDO oxidation to succinate. Interestingly, the transformation of doped layered-hydroxide (d-LH) precursors to MOF promotes BDO oxidation while hindering the competitive oxygen evolution reaction. Experimental and theoretical results indicate that the MOF has a higher affinity (i.e., alcoholophilic) for BDO than the d-LH, while Mn doping into NiNDA results in electron accumulation at Ni sites with an upward shift in the d-band center and convenient spin-dependent charge transfer, which are all beneficial for BDO oxidation. The as-constructed two-electrode membrane-electrode assembly (MEA) flow cell, by coupling BDO oxidation and hydrogen evolution reaction, attains an industrial current density of 1.5 A cm–2@1.82 V at 50 °C, corresponding to a specific energy consumption of 3.68 kWh/Nm3 H2. This represents an energy saving of >25% for hydrogen production on an industrial scale compared to conventional water electrolysis (∼5 kWh/Nm3 H2) in addition to the production of valuable chemicals.