Eco-Design and Additive Manufacturing of an Innovative Double-Casing Pedometer for Oestrus Detection in Dairy Cow

The analysis of motor activity has been revealed to be essential for monitoring dairy cows’ behavior, with the main aim of identifying the onset of oestrus in time. Pedometers used for oestrus detection have a current average working life on the market of about 5 years. At the end of that period, devices are disposed of, posing a relevant question regarding environmental sustainability. The present work proposed a method to achieve an eco-design of pedometers compliant with the guidelines of the Green Deal. Specifically, a new thermo-plastic organic compound made of polyamide 66 reinforced with organic hemp fibers (trade name SDS Nylon) was adopted. The feasibility, benefits, and performance of this material were assessed with a major emphasis on strength, lightweight, and surface finish. The material in addition to ensuring adequate chemical and mechanical resistance is biocompatible and recyclable. It assures better animal welfare and reduces both environmental impacts and management costs for farmers. Other innovations introduced in this study consisted of the adoption of a double casing. An external case was conceived with a protective function of the measurement system and fixed to a cow’s foreleg by an easy anchor system. An internal case was specifically designed to house the electronic components and to be moved from one cow to another after the pregnancy diagnosis. The solutions proposed in this research will contribute to guaranteeing pedometers a longer lifetime and better recyclability than existing commercial ones, consequently limiting the environmental load derived from their disposal.