Double-Cabin Galvanic Cell-Synthesizing Nanoporous, Flower-like, Pb-Containing Pd–Au Nanoparticles for Nonenzymatic Formaldehyde Sensor

In this work, a novel formaldehyde sensor was constructed based on nanoporous, flower-like, Pb-containing Pd–Au nanoparticles deposited on the cathode in a double-cabin galvanic cell (DCGC) with a Cu plate as the anode, a multiwalled carbon nanotube-modified glassy carbon electrode as the cathode, a 0.1 M HClO4 aqueous solution as the anolyte, and a 3.0 mM PdCl2 + 1.0 mM HAuCl4 + 5.0 mM Pb(ClO4)2 + 0.1 M HClO4 aqueous solution as the catholyte, respectively. Electrochemical studies reveal that the stripping of bulk Cu can induce underpotential deposition (UPD) of Pb during the galvanic replacement reaction (GRR) process, which affects the composition and morphology of Pb-containing Pd–Au nanoparticles. The electrocatalytic activity of Pb-containing nanoparticles toward formaldehyde oxidation was examined in an alkaline solution, and the experimental results showed that formaldehyde mainly caused direct oxidation on the surface of Pb-containing Pd–Au nanoparticles while inhibiting the formation of CO poison to a large degree. The proposed formaldehyde sensor exhibits a linear amperometric response to formaldehyde concentrations from 0.01 mM to 5.0 mM, with a sensitivity of 666 μA mM−1 cm−2, a limit of detection (LOD) of 0.89 μM at triple signal-to-noise, rapid response, high anti-interference ability, and good repeatability.