Binderless and Oxygen Vacancies Rich FeNi/Graphitized Mesoporous Carbon/Ni Foam for Electrocatalytic Reduction of Nitrate

Energy consumption and long-term stability of a cathode are two important aspects of great concern in electrocatalytic nitrate reduction. This work studied a binderless FeNi/graphitized mesoporous carbon directly formed on Ni Foam (FeNi/g-mesoC/NF, 7.3 wt % of Fe) and evaluated its electrocatalytic nitrate reduction performance. We proposed a unique structure model of FeNi/g-mesoC/NF cathode in which FeNi alloy nanoparticles were uniformly embedded in mesoporous carbon and graphitized carbon shells were coated on isolated alloy nanoparticles. Oxygen vacancies (OVs) in FeNi oxide passivating layer facilitate the conversion of NO3--N anions on cathode. Toxic NO2--N was almost undetected due to the synergetic effects of FeNi electrocatalysis, and the NO3--N conversion was high in comparation with ever reported iron-based cathode. The NO3--N conversion showed ultrahigh electrocatalytic stability during one-month-recycling test while the physiochemical properties showed negligible change for FeNi/g-mesoC/NF except the increase of OVs. The energy consumption to treat simulated underground water (50% of NO3--N conversion) was low (0.7 kWh mol-1) for 50 mg L-1 NO3--N. This binderless composite cathode shows great potential in electrocatalytic NO3--N removal in underground water.