Correlation between fiber orientation distribution and mechanical anisotropy in glass-fiber-reinforced composite materials

Abstract This study investigates the correlation between the fiber orientation distribution along the thickness and mechanical anisotropy in injection-molded products using a thermoplastic resin reinforced by short fibers. To this end, polyamide-6 samples containing 15, 30, 50, and 65 wt% of short fiberglass were compounded, and flat plates with side gates were injection-molded. The fiber orientation distribution near the center of the plates was observed via X-ray computed tomography and that along the thickness was quantified via a fiber orientation tensor. Coupon test pieces were cut from the plates along the machine and transverse directions, and a three-point bending test was performed. Mechanical anisotropy was evaluated from the ratio of the flexural modulus in each direction. Evaluation results of the fiber orientation distribution and mechanical anisotropy were compared. As a result of the above investigation, a clear correlation was found between the fiber orientation distribution and mechanical anisotropy when the glass fiber content was 15–50 wt%. In the anisotropic expression under the condition of high glass fiber content (65 wt%), contributions of parameters other than the fiber orientation distribution became evident.