Experimental Research on Deep Silicon Removal in Spent SCR Catalysts

In this research, hydrofluoric acid (HF) was used as a leaching agent to remove silicon impurities from titanium dioxide powder regenerated from a spent SCR catalyst. Further, the effects of HF concentration, liquid–solid ratio, leaching temperature, and leaching time on the leaching rate of regenerated titanium dioxide powder were investigated. The results revealed that the leaching rate of silicon in alkali-leached samples could reach 99.47% under the following conditions: 4% HF concentration, a leaching temperature of 50 °C, and a liquid–solid ratio of 5:1. When compared under identical experimental conditions, the silicon leaching rate in the alkali leached sample using HF surpassed that of the spent SCR catalyst. This suggests that high-temperature alkali leaching led to the degradation of the catalyst and the glass fiber within it, rendering this process more favorable for silicon leaching.