The Analytical and Experimental Analysis of the Machined Surface Roughness in High-Feed Tangential Turning

A main topic in mass production of machine parts is how to increase the productivity to produce more parts in a given time while maintaining the prescribed surface quality on the machined surfaces. Novel machining procedures have been introduced to achieve this goal; however, the further development of already established and wide-spread procedures can offer simply accessible solutions. Tangential turning is a rediscovered variant of the traditional turning procedure, where a specially designed cutting tool ensures chip removal with a feed tangential to the workpiece. This process results in low surface roughness even at higher feed rates. In this paper, the achievable surface roughness is analyzed by analytical and experimental steps. In the mathematical analysis, the theoretical surface roughness is determined using the constructive geometric modelling method. The worked-out equations are validated in cutting experiments on 42CrMo4 grade steel workpieces. The theoretical and experimental analyses show that the strictly prescribed surface roughness can be achieved with high feed rates by the application of tangential turning.