Research on Damage Evolution in Ultra-thin Sheet Material under Deep Drawing and Ironing Process

Abstract In this paper, the effect of damage induced in deep drawing and ironing processes on the subsequent service performance of deep drawn cups was investigated. To obtain the cups with different amount of deformation damage, three kinds of drawing tests including one-stage deep drawing, two-stage deep drawing, and two-stage deep drawing and ironing were conducted using a 0.3 mm interstitial-free steel sheet. With help of the DF2015 ductile fracture model, the damage evolution of the drawn cups was calculated. Moreover, ring specimens cut from the side walls of the drawn cups were tested in a specially designed tension platform. The load F max and displacement x corresponding to the maximum load point, and the difference in displacement dx from the maximum load point to the fracture initiation point of ring tensile specimens were used as indicators to evaluate the effect of accumulated damage on the subsequent service performance of the parts.