Adaptive Intermediate Class-Wise Distribution Alignment: A Universal Domain Adaptation and Generalization Method for Machine Fault Diagnosis

Many transfer learning methods have been proposed to implement fault transfer diagnosis, and their loss functions are usually composed of task-related losses, distribution distance losses, and correlation regularization losses. The intrinsic parameters and trade-off parameters between losses, however, need to be tuned according to the specific diagnosis tasks; thus, the generalization abilities of these methods in multiple tasks are limited. Besides, the alignment goal of most domain adaptation (DA) mechanisms dynamically changes during the training process, which will result in loss oscillation, slow convergence and poor robustness. To overcome the above-mentioned issues, a novel and simple transfer learning diagnosis method named adaptive intermediate class-wise distribution alignment (AICDA) model is proposed, and it is established via the proposed AICDA mechanism, dynamic intermediate alignment (DIA) adaptive layer and AdaSoftmax loss. The AICDA mechanism develops an adaptive intermediate distribution as the alignment goal of multiple source domains and target domains, and it can simultaneously align the global and class-wise distributions of these domains. The DIA layer is designed to adaptively achieve domain confusion without the distribution distance loss and the correlation regularization loss. Meanwhile, to ensure the classification performance of the AICDA mechanism, AdaSoftmax loss is proposed for boosting the separability of Softmax loss. Finally, in order to evaluate the effectiveness and universality of the AICDA diagnosis model to the most degree, various multisource mixed fault transfer diagnosis tasks of wind turbine planetary gearboxes, including DA and domain generalization (DG), are implemented, and the experimental results indicate that our proposed AICDA model has a higher diagnosis accuracy and a stronger generalization ability than other state-of-the-art transfer learning methods.