Research on biaxial tensile fracture prediction of 5052 aluminum alloy on electromagnetic sheet bulging

High-speed deformation fracture prediction of aluminum sheet, especially for biaxial tension state deformation, was a major problem in the development of electromagnetic bulging process. In this study, the biaxial tension failure limit of the AA5052 sheet was tested by the electromagnetic high-speed biaxial tensile testing equipment and quasi-static Nakazima experiment. A Digital Image Correlation (DIC) system was used to measure failure strain. Based on the tested data, a failure model considered stress state and strain rate coupling effect was established, which available for electromagnetic bulging failure prediction. Electromagnetic free bulging experiments were conducted to verify the failure criteria effectiveness. Results showed that the strain rate effects of the failure strain were influenced by the loading path. The strain rate effect of the sheet failure strain under plain strain state was higher than the loading stress triaxiality of uniaxial and biaxial tension state. Compared with the fracture prediction criterion ignored stress state effect on strain rate influence factor, the modified fracture model considered stress state and strain rate coupling effect could well predict the failure of electromagnetic bulging, which would exhibit different failure models at the rounded corner or the top under different discharge energies.