Monolithic PneuNets Soft Actuators for Robotic Rehabilitation: Methodologies for Design, Production and Characterization

Soft-robotics for biomedical applications, such as rehabilitation robots, is a field of intense research activity. Different actuation solutions have been proposed in the last decades, involving study and development of soft actuators of different types and materials. The purpose of the paper is to present procedures for an optimized design, and for easy and low cost production and characterization of monolithic PneuNets soft-actuators. An innovative design approach has been developed. The parameterization of the geometry, combined with FEM simulations is the basis for an optimized design of the actuator, as a function of the obtained bending and of the generated forces. Simple and cheap characterization setup and procedures have been identified for the actuator characterization and for simulation results validation. An easy and low-cost fabrication method based on lost wax core obtained through a silicone based mold has been developed for a monolithic PneuNets soft-actuator. The proposed solution performs well in bending, without the need for a strain limiting layer. Experimental results validated simulations, confirming the feasibility of adopting an optimized simulation-based design approach.