Research on the Thermal Insulation Properties of Three-Dimensional Spacer Jacquard Fabric Treated with Silica Aerogel

Three-dimensional (3D) spacer fabric has the characteristics of a light weight and high strength, and its unique three-dimensional structure gives it great potential for development in terms of insulation. For the purpose of further improving the thermal insulation performance of 3D spacer fabric, the fabric was treated with silica aerogel while solving the problem of powdering during use. Firstly, the electronic Jacquard machine was modified for weaving spacer fabrics. The ground warp yarns were controlled by two groups of heald frames with various positions of heald eye, forming a double-shuttle. The longitudinal warp yarns were controlled by the Jacquard healdwine to prepare a spacer Jacquard fabric with a spacing of 5 mm. Secondly, polyurethane foam was applied as a carrier to compound with silica aerogel. The experimental results demonstrate that the strength of the composite fabrics is significantly increased, while the toughness is decreased. With the increase in silica aerogel content, the pore size of foam becomes smaller, and the degree of foam fragmentation increases, showing a trend of increasing thermal insulation performance followed by a decreasing insulation performance. When the aerogel content is 3.3%, the composite fabric has the optimal thermal insulation performance.