CFD-DPM Model of Gas–Solid Two-Phase Flow Erosion of Needle Throttle Valve

During shale gas field production, wellhead throttle valves are prone to erosion caused by solid particles carried in the gas stream, posing significant safety risks. Existing studies on erosion primarily focus on simple structure like elbows and tees, while research on gas–solid two-phase flow erosion in needle throttle valves remains limited. This paper establishes a numerical model based on the CFD-DPM approach, integrating actual shale gas field production conditions to investigate the erosion behavior of needle throttle valves under varying openings, particle sizes, inlet velocities, and particle mass flow rates. The results show that the valve spool consistently exhibits the highest erosion rate among all components, with the most severe erosion localized at its front end. At a 1/4 opening, particles colliding with the spool exhibit significantly increased frequency and energy when re-entering the upstream pipeline, raising the risk of blockages. Furthermore, when the opening exceeds 2/4, the valve chamber experiences higher erosion rates than the upstream and downstream pipelines. This study provides critical insights for optimizing valve design and maintenance strategies, thereby enhancing service life and ensuring safe shale gas production.