Study on a novel epoxy‐terminated dendritic modifier as an active toughening agent for epoxy resin

Abstract Although significant efforts have been undertaken to explore the toughening of epoxy resins, it remains challenges to establish a simple and effective toughening technique which does not compromise its strength, thermal stability and processing performance. In this paper, toluene‐diisocyanate‐trimer (TDI‐T) was utilized to manufacture a novel epoxy‐terminated dendritic modifier TDI‐T glycol diglycidyl ether (TDI‐T GLDE). When the addition of TDI‐T GLDE reaches 20% of the resin mass, the tensile strength, tensile elongation, compressive strength and impact strength were increased by 28.1%, 75%, 24.8%, and 138.0% respectively, compared to E‐51. The thermal properties of the samples have been improved, including an increased glass transition temperature (Tg) from 68.2 to 73.2°C, as well as an increase in the initial decomposition temperature from 240.6 to 257.7°C. The toughening mechanism of TDI‐T GLDE was studied through a combination of mechanical performance tests, thermal performance tests, and resin fracture surface morphology analysis.