A robust superhydrophobic-superoleophilic PDMS/AlO/CM composite ceramic membrane: Stability, efficient emulsified oil/water separation, and anti-pollution performance

To address the issue of membrane fouling and low separation efficiency of ceramic membrane (CM) commonly encountered in oil/water separation, the implementation of a robust superhydrophobic coating on the surface of CM represents a viable and efficacious strategy. This study presented a facile approach for the fabrication of a durable superhydrophobic-superoleophilic composite coating on the surface of CM by the in-situ growth of needle-shaped alumina (Al2O3) followed by the impregnation of a polydimethylsiloxane (PDMS) coating. Various characterization techniques, such as FESEM, XPS, CLSM, bubble point porometer, contact angle etc. were used to characterize the microstructure, surface composition, pore size distribution, and surface characteristics of the PDMS/Al2O3/CM. The mechanical, chemical, and thermal stability were evaluated by means of sandpaper abrasion, tape peeling, immersion tests including organic solvent, acid, and base solutions, and heat treatment. The separation performance, anti-pollution property, and reusability of the modified CM were evaluated by oil/water mixture and water-in-oil emulsion. And the oil/water separation model and anti-fouling mechanism was also elaborated. The results indicated that a homogeneous needle Al2O3 cluster with a micro/nano dual-scale hierarchical roughness was grown on the surface of the CM, and the further introduction of PDMS gave the modified CM excellent superhydrophobicity with a water contact angle (WCA) of ∼160° and a water rolling angle (WOA) of 7.6°. The PDMS/Al2O3/CM composite membrane exhibited remarkable capability in segregating oil/water mixtures, including emulsified water-in-oil. The separation efficiency remained above 99 %, even after 15 cycles of separation. This study presents a simple technique for fabricating a robust superhydrophobic coating onto the Al2O3-based CM surface, which exhibits the potential for application to other ceramic membrane substrates. And the anticipated outcome of this developing is a broad spectrum of industrial applications for emulsified oil/water purification.